Bravo Co. USA
We're happy to answer questions or help you with returns.
Please contact us via the email above as this page is currently in maintenance.
Barrels/Uppers
The biggest variables in accuracy are the shooter and then the trigger type, quality of optics, magnification of optics, quality of optic mount, quality of supported position, and quality of ammunition. All BCM uppers, and when assembled properly all BCM barrels, are capable of greater mechanical accuracy than what any ammunition can deliver, and will meet and exceed Mil-Spec requirements.
The range is huge because of so many variables. Ultimately mission drives gear. If the mission is accuracy and competitive shooting from a bench, a barrel that no longer shoots sub ¾ or ½ has expired. However, for a defensive carbine set up for targets at 10-100m, a barrel that can shoot 3-4 MOA is still serviceable for that mission. As such the “end of life” is very different among different users. That said, round count itself is not an accurate metric for barrel wear. Barrels, like many other metal parts reach the end of their service life based on heat. So the round count itself is not nearly as relevant as the heat generated by it. As an example, a rifle barrel that is shot very slowly as a hunter might would last a lot longer than a rifle barrel that was used as a defensive training tool with quite a bit faster cadence of fire. There are a number of military videos showing destructive testing on the M4 barrel. In that testing, as an extreme example a M4 military carbine barrel can fail under 1000 rounds under virtually uninterrupted automatic fire. Beyond the mission and cadence of fire, there are other significant variables that effect a barrel’s lifespan; cleaning regimen, natural and environmental elements, ammunition type and quality. All of that said, BCM barrels are manufactured to the Mil-Spec for alloy, dimensions, and tolerance, etc, and as such will last as long or longer than its government issued counterpart.
Ejection direction alone is rarely an issue or cause for concern unless it’s extremely abnormal (12:30-1:00 or 5:00-6:00) but it can be a diagnostic tool if you are having malfunctions or if the ejection direction changes suddenly when you have made no changes to the carbine. Important note: Do not begin any diagnostics or changing of parts until you have first give the entire upper group and bolt carrier group a deep clean and then test again.
Ejection direction is influenced by several factors:
Extractor
The AR15 uses a spring loaded plunger (extractor) which puts pressure on the case and after firing will flip the empty case out of the upper, and when unloading will flip a loaded cartridge out of the upper. The tension on this plunger can vary and is often neglected during cleaning which leads to the plunger gumming up or sometimes getting stuck. The extractor will also influence the ejection direction. Use of varying power extractor springs or Crane style O-rings can also have an effect, as can wear on the extractor.
Brass Deflector Forging
The upper receiver itself can also affect the direction since MIL-SPEC forgings do vary quite a lot. Those variations in forged surfaces can affect the shape of the deflector where the brass typically bounces (deflects) off of the upper. Much like subtle changes in a golf swing, minor variations of these surfaces can also show up as minor differences in deflection direction.
Ammunition Casing
The weight of cases can also have an effect since a thinner or lighter case head will change the center of gravity of the casing and cause it to deflect differently.
Carrier Velocity
The speed at which the carrier operates will also affect the direction of ejection by varying how the brass bounces off of the brass deflector.
The carrier velocity is a function of:
BCM uppers are setup to run mil-spec pressure ammunition at a full auto cyclic rate that meets MIL-SPEC requirements of (700-970 RPM) unsuppressed on a brand new carbine. If the new carbine is running less than 700 RPM it is under gassed. If it is running above 970 RPM it is over gassed. With an in-spec extractor and clean and free-moving ejectors, we typically see ejection patterns from about 2:30 to 4:30.
If ejection pattern does suddenly change, or changes after storage, then further investigation is often warranted. Always make sure the action spring is in good condition and in-spec per the M4/M16 technical manual. It’s often a good idea to have spare action springs handy as they can and do wear out. Next, check the bolt carrier assembly. Before continuing the diagnostic and changing the configuration of the weapon the user should do a very thorough and deep clean of the entire upper and re-assemble with proper lubricant applied generously (wet but not dripping) to all moving parts. The extractor should be removed from the bolt and the entire area cleaned and lubricated. The ejector should be given some attention with several drops of lube applied and the plunger cycled several times to ensure it moves freely. If the ejector is soft, crunchy, or drags there is further diagnosis necessary and possibly cleaning or replacing the ejector or ejector spring.
The gas port of a barrel does erode over time. When it does the cycle rate will increase the ejection pattern can change more toward 1:00-2:00. After approx. 2-3k rounds the gas port often grows enough due to erosion that it may be beneficial to run a slightly heavier buffer. Typically going up one step is all that’s required (from H to H2, H2 to H3, etc). This happens slowly though, and so if similar behavior is noted but comes on suddenly then it’s more likely an issue of excessive fouling in the upper, and the system should be deep cleaned and re-fired before changes are made to the configuration.
When the ammunition used is less than Mil-Spec pressures (much commercial ammo is), the carrier velocity will slow down and ejection pattern can again change moving toward 5:00. At that point the end user could use a higher pressured ammo or lighten the buffer weight by one step.
As the action spring wears over time, the carrier velocity will slow down and the ejection pattern can change moving toward 5:00. At that point it would be best to replace the action spring and/or lighten the buffer weight.
Adding a suppressor with Mil-Spec high velocity ammo will increase the carrier velocity quite a bit, and ejection pattern will move toward 2:00. Different types of suppressors will increase carrier velocity to varying degrees. But it’s almost always recommend to run a H2 or H3 when using a suppressor.
(As a note; when running subsonic ammo and some new suppressors designed to relieve pressure from the operating system, there can be a bit of experimenting with buffer weights and ammo choices to get the carbine to perform with maximum reliability)
Folding stock adaptors for AR15 carbines often use a metal spacer that reciprocates with the buffer. This system actually becomes a significantly heavier buffer weight and will slow the cycle rate down and move ejection toward 5:00. If you are seeing short stroking, it is recommended to lighten the buffer weight when using the folding stock.
Materials
Forging is a method where heavy tooling, which can weigh multiple tons, is used to smash heated hunks of metal into a desired shape.
By smashing heated metal, the microscopic grains within the material are elongated, the micro structure is recrystallized, and fundamentally alters the material into a stronger and more durable condition which cannot be achieved in other ways. Forging also does not produce voids or seams in the material, and results in raw material blanks which are consistent and closer to the end product than starting with billet blanks.
It also allows for complex geometry to be produced at scale. Geometry which could cost an order of magnitude more to have to machine into billets. As a result, the end product can be more sophisticated, lighter, stronger and more wear resistant than parts produced through other means, which is why it is required by the Mil-Spec.
When the same materials are used, no. Billets can be made in a variety of ways, but even those which are hot or cold rolled will not achieve the same degree of benefit as a forging. When formed in forging dies, the grain structure follows the shape of the part. This enhances strength mixing up the boundaries within the grain structure of the material. Rolled materials like bar and plate have a grain structure which is very linear, almost like a stick of string cheese.
Billet allows manufacturers to make changes without expensive forge-tooling modification. It’s excellent for one-off items, or parts where the cosmetic design doesn’t align itself well to forging; such as sharp edges, engraved features, or undercuts. Machining complete from billet can take much more time, and also requires more cutting tools within the machine cell which tends to add up to higher costs for those types of features.
Just like rivers have no sharp corners, forgings need curves and round edges to allow the material to flow where it needs to go. The heavy steel tooling also requires what’s known as ‘draft’, or angled surfaces so that the formed forgings don’t stick inside the tooling. Despite the tremendous forces at play, the forging is also produced with a flange of excess material at the parting line of the tools. This gets sheared off and leaves a large witness around the perimeter which is typically machined off. On some forgings it can show up after final finish due to the slight differences in the material grain structure, and is a good telltale sign the part was forged.
A Mil-Spec forging is a highly industrial process. Once smashed into shape, they are handled by skilled tradesmen covered in heat-resistant PPE with steel tongs while still smoking-hot and are tossed into large crates. Smoking-hot parts don’t mix well with soft materials after all. They are then moved between multiple finishing operations to clean the surfaces in preparation for machining. As a result, forgings have a distinct look which includes minor dings or compression dents from parts bouncing off one another during handling.
This has no impact on material integrity and as a result is not something the forging industry controls for. Eliminating all handling marks would require each individual part to be handled with white gloves. When machined, operators strive to remove most of the markings but there’s always some scars which make it through to the final product. This is because many of the blemishes are nearly impossible to spot prior to the final finish being applied, and if they have no impact on fit, form or function then they’re not considered a flaw but an intrinsic part of the Mil-Spec forging process.
Not even close. There are dozens of forging suppliers in the United States. They vary in size, capability, and industries served, and the forging producers do not do any of the machining to produce the final parts. Forgings procured in accordance with the mil-spec requirements are all equally capable of producing high quality finished parts. By the same measure, any forging can be improperly machined and turned into scrap. As much as it takes skilled trades people to make quality forgings, it also takes skilled machinists and well-engineered facilities to turn a raw forging into a high quality finished component. The tools, measurement, and processes involved are myriad but when properly employed the final product is consistent and works every time.
Order Status
Click the "Account" link at the top right hand side of our site to check your orders status.
It may take 2 to 3 business days to process and ship however, currently over 90% of orders are processed and shipped in less than 2 business days. After a package leaves our facility it is completely dependent on the carrier for delivery time. All carriers offer tracking number, but please note it is not uncommon for a package to miss its scan at a certain hub and the tracking does not update correctly. If the tracking number(s) shows the package is still at a hub, more often than not it did miss the scan and will be updated at the next shipping hub.
Once an order has begun processing or has shipped, the order is no longer editable. Please contact Customer Service for assistance.
Click the "Account" link at the top right hand side of our site to check your orders status.
Click the "Account" link at the top right hand side of our site to track your order status. Be sure that all of the items in your order have shipped already. If your order displays your Package Tracking Numbers, check with the shipper to confirm that your packages were delivered. If your packages each show a status of "delivered", please contact customer service for assistance.
Click the "Account" link at the top right hand side of our site to track your order status. Be sure that all of the items in your order have shipped already. If you order displays your Package Tracking Numbers, check with the shipper to confirm that your packages were delivered. If your packages each show a status of "delivered", please contact customer service for assistance.
Click the "Account" link at the top right hand side of our site to track your order status. Be sure that all of the items in your order have shipped already. If you order displays your Package Tracking Numbers, check with the shipper to confirm that your packages were delivered. If your packages each show a status of "delivered", please contact customer service for assistance.
If a product on our website shows as “in-stock” it is indeed in-stock (on the shelves in the box etc.) and ready to ship. We have noticed that many websites may state a product is in stock but is actually put on back order when your order is placed. This creates confusion for customers. We have tried to create a customer friendly website to avoid this confusion. So if a product shows as “in-stock” on our website, it is in-stock and ready to ship immediately. Once processed, your package would then ship USPS Priority Mail or UPS Ground. If “Out of Stock”, please be sure to sign up for our email alerts.
Lead times and supply lines in the industry have always been erratic, and the current national supply line issues amplify this more now. As such, we do not take back orders or pre-orders. The absolute best way to get notified about products coming back in stock is to please sign up for the “Email me when Back-In-Stock” feature on the product page. You will be notified the moment that product is back in stock.
MY ACCOUNT
Shipping Carriers and Costs can be found HERE.
In order to change any account information, simply log into your account at THIS LINK
Click the "SIGN IN" link at the top right hand side of our site. Under the login box you'll see a link that says "Forgot your password? Click here". That link will send an email to you with your password.
If you feel that you have received the wrong product, please contact customer service within 72 hours of receiving the product.
Return Information
Bravo Company USA, Inc. offers a 30-day return, refund and exchange policy. You must email Bravo Company USA, Inc. prior to any return to receive a RMA number, [email protected]. All returns must include the original receipt and invoice, along with the billing address, shipping address, contact numbers, contact emails, and RMA number. Returns, refunds, and exchanges will take up to two weeks, not including transit times.
It is recommended that you return merchandise with a carrier that offers tracking numbers and full value insurance on the parcels. Bravo Company USA, Inc. cannot be responsible for any packages that are lost while being shipped to us. Please note, that USPS Priority mail does not offer tracking capabilities on packages, and they will only initiate a trace on packages after a 30-day waiting period.
Items that are unused and in the original sealed packaging can be returned subject to a 15% restocking fee. The return must include accessories, manuals, documentation, and registration that were shipped with the product.
If the packaging has been opened on the unused product, the product can be returned subject to a 25% restocking fee. The return must include accessories, manuals, documentation, and registration that were shipped with the product.
Shipping charges and/or shipping costs are not subject to refunds. Products that are not subject to returns are custom configured products, used products, special orders, and items sold “as is” or “used”.
Please also see our Terms & Conditions.
It may take 2 to 3 business days to process and ship however, currently over 90% of orders are processed and shipped in less than 2 business days. After a package leaves our facility it is completely dependent on the carrier for delivery time. All carriers offer tracking number, but please note it is not uncommon for a package to miss its scan at a certain hub and the tracking does not update correctly. If the tracking numbers shows the package is still at a hub, more often than not it did miss the scan and will be updated at the next shipping hub.
International Shipping
We will ship to the US, and US Territories.
During the checkout process you may choose any of our current payment options and continue to place your order. Please note that we will not ship your order until we receive payment from you.
Please see our Terms & Conditions for complete details regarding our return policy.
Pricing and Billing
Due to recent changes in sales tax legislation for out of state retailers, Bravo Company USA, Inc. is required to collect sales tax.
Once an order has begun processing or has shipped, the order is no longer editable. Please contact Customer Service for assistance.
Click the "Account" link at the top right hand side of our site to review your orders. You may compare your order history on our website, with your financial records. If you have further questions or concerns, please contact customer service for further assistance.
Credits usually take 7-10 business days from the time we receive your item(s).
Your credit card will be charged within 24 hours prior to shipment of your item(s)
BUYER'S GUIDE
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Additional Support
We're happy to answer questions or help you with returns.
Please contact us via the email above as this page is currently in maintenance.
We're happy to answer questions or help you with returns.
Please contact us via the email above as this page is currently in maintenance.
We currently only correspond via email ([email protected]) so that we can more efficiently process a very large number of communications, questions, and provide our customers with the best customer service care. Corresponding via email also allows a continuing conversation to be documented for better customer service and troubleshooting. It also offers the benefit of the ability to add pictures, videos, and/or hyperlinks to our responses to help explain complicated answers to difficult questions, when needed. We reply to virtually all emails within 1 business day or less. Please feel free to reach out to us anytime. Thanks